Reducing Lithium-Ion Battery Temperature in Electric Vehicles with Vortex Generators: A CFD Approach

Authors

  • Mohamad Shukri Zakaria Faculty of Mechanical Technology and Engineering, Universiti Teknikal Malaysia Melaka, Hang Tuah Jaya, 76100 Durian Tunggal, Melaka, Malaysia
  • Fezri Amri Rosman Faculty of Mechanical Technology and Engineering, Universiti Teknikal Malaysia Melaka, Hang Tuah Jaya, 76100 Durian Tunggal, Melaka, Malaysia
  • Haslina Abdullah Department of Manufacturing Engineering, Faculty of Mechanical and Manufacturing Engineering, Universiti Tun Hussein Onn Malaysia, Parit Raja, 86400 Batu Pahat, Johor, Malaysia
  • Boon Tuan Tee Faculty of Mechanical Technology and Engineering, Universiti Teknikal Malaysia Melaka, Hang Tuah Jaya, 76100 Durian Tunggal, Melaka, Malaysia
  • Safarudin Ghazali Herawan Industrial Engineering Department, Faculty of Engineering, Bina Nusantara University, Jakarta 11480, Indonesia

DOI:

https://doi.org/10.37934/cfdl.17.8.2740

Keywords:

Lithium-ion battery pack, vortex generators, computational fluid dynamics (CFD)

Abstract

Due to climate change and current air pollution levels, regulations have been established to address gas emissions and air pollution produced by the transport industry. Electric vehicles have emerged as a popular solution to these issues, thereby increasing their acceptance. Consequently, the demand for lithium-ion batteries is growing, particularly in electric vehicles. A key challenge with lithium-ion batteries is maintaining their operating temperature within the optimal range of 20-45°C. This project aims to minimise the operating temperature of these batteries by using appropriate cooling techniques. The novel cooling method this study uses involves passive cooling through a vortex generator (VG) installed at the inlet of the battery pack. Computational fluid dynamics (CFD) analysis will be conducted to achieve this objective. The results show that the battery pack’s maximum temperature can be reduced by almost 33% at a Reynolds number (Re) of 23226. In conclusion, installing VGs in the battery pack significantly increases battery life and ensures optimal performance compared to packs without VGs.

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Author Biographies

Mohamad Shukri Zakaria, Faculty of Mechanical Technology and Engineering, Universiti Teknikal Malaysia Melaka, Hang Tuah Jaya, 76100 Durian Tunggal, Melaka, Malaysia

mohamad.shukri@utem.edu.my

Fezri Amri Rosman, Faculty of Mechanical Technology and Engineering, Universiti Teknikal Malaysia Melaka, Hang Tuah Jaya, 76100 Durian Tunggal, Melaka, Malaysia

fezriamri@gmail.com

Haslina Abdullah, Department of Manufacturing Engineering, Faculty of Mechanical and Manufacturing Engineering, Universiti Tun Hussein Onn Malaysia, Parit Raja, 86400 Batu Pahat, Johor, Malaysia

haslinaa@uthm.edu.my

Boon Tuan Tee, Faculty of Mechanical Technology and Engineering, Universiti Teknikal Malaysia Melaka, Hang Tuah Jaya, 76100 Durian Tunggal, Melaka, Malaysia

tee@utem.edu.my

Safarudin Ghazali Herawan, Industrial Engineering Department, Faculty of Engineering, Bina Nusantara University, Jakarta 11480, Indonesia

safarudin.gazali@binus.ac.id

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Published

2025-02-28

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