The Effectiveness of Implementing a Milling Process in Reducing Production Process and Costs: A Case Study

Authors

  • Saliza Azlina Osman
  • Nur Fitrah Dainil Intec Precision Sdn Bhd, Taman Perindustrian Nusa Cemerlang, 79200 Iskandar Puteri, Johor, Malaysia
  • Shahrul Azmir Osman Fakulti Kejuruteraan Mekanikal dan Pembuatan, Universiti Tun Hussein Onn Malaysia, 83300 Batu Pahat, Johor, Malaysia

DOI:

https://doi.org/10.37934/aram.60.1.265277

Keywords:

Milling, MIG, Cost, Energy consumption

Abstract

Every product's design has a different process flow. Sometimes, designed products consist of a repeated process flow. Repeated processes are a problem that can affect production management and production output. This study has potentially proposed a new process that can replace the existing process by adding a milling process. The result shows that introducing a milling process was added to item 2 to produce a step slot and reduced the number of items used (Item 3). The assembly of Item 2 and Item 3 was converted into Item 6, which showcases a more substantial time differential, with the existing process taking 12.25 minutes and the new process requiring 0 minutes. The additional process of the new alternative milling machine reveals lower Watt, less time duration for the welding machine, reduced energy consumption for a hand-grinding machine, and lower cost demand for the welding machine than the existing process. In addition, the total cost of the added milling process shows a slight reduction in overall cost and is associated with energy consumption.

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Author Biographies

Saliza Azlina Osman

salizaz@uthm.edu.my

Nur Fitrah Dainil, Intec Precision Sdn Bhd, Taman Perindustrian Nusa Cemerlang, 79200 Iskandar Puteri, Johor, Malaysia

gd220037@student.uthm.edu.my

Shahrul Azmir Osman, Fakulti Kejuruteraan Mekanikal dan Pembuatan, Universiti Tun Hussein Onn Malaysia, 83300 Batu Pahat, Johor, Malaysia

shahrula@uthm.edu.my

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Published

2024-10-08

How to Cite

Osman, S. A. ., Dainil, N. F. . ., & Osman, S. A. . . (2024). The Effectiveness of Implementing a Milling Process in Reducing Production Process and Costs: A Case Study. Journal of Advanced Research in Applied Sciences and Engineering Technology, 265–277. https://doi.org/10.37934/aram.60.1.265277

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