Design and Implementation of Real-Time Sensors for Three-Phase Induction Motor Performance Monitoring using Internet of Thing (IoT)

Abstract

This article delves into the design and implementation of cost-effective sensors tailored for real-time monitoring of three-phase induction motor performance. The research primarily centers on the assessment of the operational effectiveness of a suite of sensors, including the PZEM-004t power sensor, MLX90614 temperature sensors, NJK-5002C rotation sensors, and ADXL345 vibration sensors, within the context of three-phase induction motor performance analysis. The monitoring system for three-phase induction motor performance is built around the ESP-32 platform, incorporating the ADXL345 vibration sensor. This article successfully presents the individual sensor performance, which was systematically evaluated through testing on a three-phase induction motor that had been meticulously designed and closely observed. The unit tests reveal that all sensors employed in the experiments exhibit an average error rate of less than 5%. When assessed as an integrated system, the three-phase induction motor performance monitoring system demonstrates robust functionality, effectively measuring critical variables such as voltage, current, power factor, temperature, vibration, and rotational speed.