Aerodynamic Performance Enhancement of a Heavy Trucks using Experimental and Computational Investigation

Authors

  • Mohamed B. Farghaly Department of Mechanical Engineering, Faculty of Engineering, Fayoum University, 63514, Fayoum, Egypt
  • H. H. Sarhan Mechanical Engineering Department, Faculty of Engineering, Port Said University, Port Said, Egypt
  • E. S. Abdelghany Department of Mechanical Engineering, Faculty of Engineering, Albaha University KSA, on Leave from Institute of Aviation Engineering and Technology, Giza, Egypt

DOI:

https://doi.org/10.37934/cfdl.15.8.7394

Keywords:

Aerodynamics, Computational fluid dynamics, Drag reduction devices, Truck–Cabin profiles, Wind tunnel test

Abstract

Improving the aerodynamic performance of a heavy vehicles is one of the essential issues used in automotive industry to reduce the fuel consumption. In this work, various drag reduction devices were added to improve the vehicle profiles and the effects of each device were experimentally and computationally investigated. These additional devices are Cap of truck with different angle, Gap device with different length and Flat Flap with different angle and dimensions. 1/50th scale of a standard heavy truck were taken to construct the computational and experimental model. The drag coefficient, contours of turbulence kinetic energy, pressure, velocity, streamlines, velocity vectors were predicted with and without additional devices. The obtained results show that these attached devices have a notable impact on the aerodynamic drag reduction of the heavy vehicles and trucks. Installing all supplementary parts at the same time help to reduce the drag coefficient by about 59 % compared with the truck without any profile’s modifications. Finally, the experimental results show good agreement with the computational results with acceptable percentage error of about 5%.

Downloads

Download data is not yet available.

Author Biographies

Mohamed B. Farghaly, Department of Mechanical Engineering, Faculty of Engineering, Fayoum University, 63514, Fayoum, Egypt

mbs12@fayoum.edu.eg

H. H. Sarhan, Mechanical Engineering Department, Faculty of Engineering, Port Said University, Port Said, Egypt

mbs12@fayoum.edu.eg

E. S. Abdelghany, Department of Mechanical Engineering, Faculty of Engineering, Albaha University KSA, on Leave from Institute of Aviation Engineering and Technology, Giza, Egypt

Eslam_said312002@yahoo.com

References

Odhams, A. M. C., R. L. Roebuck, Y. J. Lee, S. W. Hunt, and D. Cebon. "Factors influencing the energy consumption of road freight transport." Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science 224, no. 9 (2010): 1995-2010. https://doi.org/10.1243/09544062JMES2004

Williams, Susan E., Stacy Cagle Davis, and Robert Gary Boundy. "Transportation energy data book: Edition 36." No. ORNL/TM-2017/513. Oak Ridge National Lab.(ORNL), Oak Ridge, TN (United States), (2017). https://doi.org/10.2172/1878695

Sarwani, Muhamad Khairul Ilman, Mas Fawzi, Shahrul Azmir Osman, and Wira Jazair Yahya. "Calculation of Specific Exhaust Emissions of Compression Ignition Engine Fueled by Palm Biodiesel Blend." Journal of Advanced Research in Applied Sciences and Engineering Technology 27, no. 1 (2022): 92-96. https://doi.org/10.37934/araset.27.1.9296

Issaro, Assadawut, Piyanut Saengsikhiao, Juntakan Taweekun, and Wiriya Thongruang. "The Green Logistics Idea using Vacuum Insulation Panels (VIPs)." Journal of Advanced Research in Fluid Mechanics and Thermal Sciences 82, no. 2 (2021): 72-86. https://doi.org/10.37934/arfmts.82.2.7286

Brogan, James J., Andreas E. Aeppli, Daniel F. Bagan, Austin Brown, Michael J. Fischer, Lance R. Grenzeback, Elaine McKenzie, Laura Vimmerstedt, Anant D. Vyas, and Erika Witzke. "Freight transportation modal shares: scenarios for a low-carbon future." No. DOE/GO-102013-3705. (2013). https://doi.org/10.2172/1338446

Tilvaldyev, Shehret. "Review of Aerodynamic Drag Reduction Devices for Heavy Trucks and Buses." Instituto de Ingeniería y Tecnología (2020).

Buckley Jr, Frank T., William H. Walston Jr, and Colin H. Marks. "Fuel savings from truck aerodynamic drag reducers and correlation with wind-tunnel data." Journal of Energy 2, no. 6 (1978): 321-329. https://doi.org/10.2514/3.62383

Muirhead, Vincent U., and Edwin J. Saltzman. "Reduction of aerodynamic drag and fuel consumption for tractor-trailer vehicles." Journal of Energy 3, no. 5 (1979): 279-284. https://doi.org/10.2514/3.48005

Cooper, Kevin Russell. "The wind-tunnel simulation of surface vehicles." Journal of wind engineering and industrial aerodynamics 17, no. 2 (1984): 167-198. https://doi.org/10.1016/0167-6105(84)90055-2

Storms, Bruce, Dale Satran, James Heineck, and Stephen Walker. "A study of reynolds number effects and drag-reduction concepts on a generic tractor-trailer." In 34th AIAA Fluid Dynamics Conference and Exhibit, (2004): 2251. https://doi.org/10.2514/6.2004-2251

Tsuei, Lun, and Ömer Savaş. "Transient aerodynamics of vehicle platoons during in-line oscillations." Journal of Wind Engineering and Industrial Aerodynamics 89, no. 13 (2001): 1085-1111. https://doi.org/10.1016/S0167-6105(01)00073-3

Howell, Jeff, Chris Sherwin, Martin Passmore, and Geoff Le Good. "Aerodynamic drag of a compact SUV as measured on-road and in the wind tunnel." SAE Transactions (2002): 583-590. https://doi.org/10.4271/2002-01-0529

Schoon, Ronald E. "On-road evaluation of devices to reduce heavy truck aerodynamic drag." In SAE 2007 Commercial Vehicle Engineering Congress & Exhibition, no. 2007-01-4294. (2007). https://doi.org/10.4271/2007-01-4294

Englar, Robert J. "Advanced aerodynamic devices to improve the performance, economics, handling and safety of heavy vehicles." No. 2001-01-2072. SAE Technical Paper (2001). https://doi.org/10.4271/2001-01-2072

Choi, Haecheon, Jungil Lee, and Hyungmin Park. "Aerodynamics of heavy vehicles." Annual Review of Fluid Mechanics 46 (2014): 441-468. https://doi.org/10.1146/annurev-fluid-011212-140616

Niknahad, Ali. "Numerical study and comparison of turbulent parameters of simple, triangular, and circular vortex generators equipped airfoil model." Journal of Advanced Research in Numerical Heat Transfer 8, no. 1 (2022): 1-18.

Elsafty, Kareem Ahmed Ismail, Atif Mohamed Emad Elsherif, Ahmed Abdelhamid Ibrahim, Omar Sherif Mohamed, and Ahmed Mohamed Reda Elbaz. "Investigating the Performance of a Novel Multi-Element Airfoil Concept Using Numerical Analysis." Journal of Advanced Research in Fluid Mechanics and Thermal Sciences 97, no. 2 (2022): 126-145. https://doi.org/10.37934/arfmts.97.2.126145

Ortega, J., K. Salari, A. Brown, and R. Schoon. "Aerodynamic drag reduction of class 8 heavy vehicles: a full-scale wind tunnel study." No. LLNL-TR-628153. Lawrence Livermore National Lab.(LLNL), Livermore, CA (United States), (2013). https://doi.org/10.2172/1073121

Choi, Haecheon, Jungil Lee, and Hyungmin Park. "Aerodynamics of heavy vehicles." Annual Review of Fluid Mechanics 46 (2014): 441-468. https://doi.org/10.1146/annurev-fluid-011212-140616

Coon, J. D., and K. D. Visser. "Drag reduction of a tractor-trailer using planar boat tail plates." In The Aerodynamics of Heavy Vehicles: Trucks, Buses, and Trains, (2004): 249-265. https://doi.org/10.1007/978-3-540-44419-0_24

BROWAND, Fred, Charles RADOVICH, and Mathieu BOIVIN. "Fuel savings by means of flaps attached to the base of a trailer: Field test results." SAE transactions 114, no. 6 (2005): 1172-1186. https://doi.org/10.4271/2005-01-1016

Cooper, Kevin R. "The wind tunnel testing of heavy trucks to reduce fuel consumption." SAE transactions (1982): 4118-4130. https://doi.org/10.4271/821285

Mohamed-Kassim, Zulfaa, and Antonio Filippone. "Fuel savings on a heavy vehicle via aerodynamic drag reduction." Transportation Research Part D: Transport and Environment 15, no. 5 (2010): 275-284. https://doi.org/10.1016/j.trd.2010.02.010

Mosaddeghi, Farshid, and Majid Oveisi. "Aerodynamic drag reduction of heavy vehicles using append devices by CFD analysis." Journal of Central South University 22, no. 12 (2015): 4645-4652. https://doi.org/10.1007/s11771-015-3015-7

Hyams, Daniel G., Kidambi Sreenivas, Ramesh Pankajakshan, D. Stephen Nichols, W. Roger Briley, and David L. Whitfield. "Computational simulation of model and full scale Class 8 trucks with drag reduction devices." Computers & Fluids 41, no. 1 (2011): 27-40. https://doi.org/10.1016/j.compfluid.2010.09.015

Chilbule, Chaitanya, Awadhesh Upadhyay, and Yagna Mukkamala. "Analyzing the profile modification of truck-trailer to prune the aerodynamic drag and its repercussion on fuel consumption." Procedia Engineering 97 (2014): 1208-1219. https://doi.org/10.1016/j.proeng.2014.12.399

AbdelGhany, E. S. "CFD Investigation for Effect of the Aerodynamic Truck - Cabin Profiles and Devices on the Truck Performance." IJENS (2020): 1-17.

Gilhaus, A. "The influence of cab shape on air drag of trucks." Journal of Wind Engineering and Industrial Aerodynamics 9, no. 1-2 (1981): 77-87. https://doi.org/10.1016/0167-6105(81)90079-9

Drollinger, R. A. "Heavy duty truck aerodynamics. SAE Tech Pap." (1987). https://doi.org/10.4271/870001

Cooper, Kevin R. "Truck aerodynamics reborn-lessons from the past." SAE transactions (2003): 132-142. https://doi.org/10.4271/2003-01-3376

Leuschen, Jason, and Kevin R. Cooper. "Summary of full-scale wind tunnel tests of aerodynamic drag-reducing devices for tractor-trailers." The aerodynamics of heavy vehicles II: trucks, buses, and trains (2009): 451-462. https://doi.org/10.1007/978-3-540-85070-0_41

Garry, K. P. "Development of container-mounted devices for reducing the aerodynamic drag of commercial vehicles." Journal of Wind Engineering and Industrial Aerodynamics 9, no. 1-2 (1981): 113-124. https://doi.org/10.1016/0167-6105(81)90082-9

Watkins, S., J. W. Saunders, and P. H. Hoffmann. "Comparison of road and wind-tunnel drag reductions for commercial vehicles." Journal of Wind Engineering and Industrial Aerodynamics 49, no. 1-3 (1993): 411-420. https://doi.org/10.1016/0167-6105(93)90035-M

Garry, K. P. "A review of commercial vehicle aerodynamic drag reduction techniques." Proceedings of the Institution of Mechanical Engineers, Part D: Transport Engineering 199, no. 3 (1985): 215-220. https://doi.org/10.1243/PIME_PROC_1985_199_159_01

Ingram, K. C. "The wind-averaged drag coefficient applied to heavy goods vehicles." In Australian Road Research Board Symposium, no. Supp. Report 392 (1978).

McCallen, Rose C., Kambiz Salari, Jason M. Ortega, Larry J. DeChant, Basil Hassan, Christopher J. Roy, W. David Pointer et al. "DOE’s Effort to Reduce Truck Aerodynamic Drag–Joint Experiments and Computations Lead to Smart Design." In 34th AIAA Fluid Dynamics Conference and Exhibit (2004): 2249. https://doi.org/10.2514/6.2004-2249

Khaled, Mahmoud, Hicham El Hage, Fabien Harambat, and Hassan Peerhossaini. "Some innovative concepts for car drag reduction: A parametric analysis of aerodynamic forces on a simplified body." Journal of wind engineering and industrial aerodynamics 107 (2012): 36-47. https://doi.org/10.1016/j.jweia.2012.03.019

Cooper, Kevin R. "Commercial vehicle aerodynamic drag reduction: historical perspective as a guide." In The Aerodynamics of Heavy Vehicles: Trucks, Buses, and Trains, (2004): 9-28. https://doi.org/10.1007/978-3-540-44419-0_2

Schito, Paolo. "Numerical and experimental investigation on vehicles in platoon." SAE International Journal of Commercial Vehicles 5, no. 2012-01-0175 (2012): 63-71. https://doi.org/10.4271/2012-01-0175

Khalil, Essam E., Osama E. Abdelattif, Eslam S. AbdelGhany, and Gamal A. ElHariri. "Computational Analyses of Aerodynamic Characteristics of NACA653218airfoil." In 54th AIAA Aerospace Sciences Meeting, (2016): 1367. https://doi.org/10.2514/6.2016-1367

Downloads

Published

2023-06-25

How to Cite

Farghaly, M. B., H. H. Sarhan, & Abdelghany, E. S. . (2023). Aerodynamic Performance Enhancement of a Heavy Trucks using Experimental and Computational Investigation. CFD Letters, 15(8), 73–94. https://doi.org/10.37934/cfdl.15.8.7394

Issue

Section

Articles