The Effect of Perforated Plate Geometry on Thermofluid Characteristics of Briquette Drying Oven: A 3D Computational Fluid Dynamics (CFD) Study

Authors

  • Samsudin Anis Department of Mechanical Engineering, Universitas Negeri Semarang, Kampus Sekaran, Gunungpati, Semarang 50229, Indonesia
  • Krisna Tri Romadhoni Department of Mechanical Engineering, Universitas Negeri Semarang, Kampus Sekaran, Gunungpati, Semarang 50229, Indonesia
  • Deni Fajar Fitriyana Department of Mechanical Engineering, Universitas Negeri Semarang, Kampus Sekaran, Gunungpati, Semarang 50229, Indonesia
  • Aldias Bahatmaka Department of Mechanical Engineering, Universitas Negeri Semarang, Kampus Sekaran, Gunungpati, Semarang 50229, Indonesia
  • Hendrix Noviyanto Firmansyah Department of Mechanical Engineering, Universitas Negeri Semarang, Kampus Sekaran, Gunungpati, Semarang 50229, Indonesia
  • Natalino Fonseca Da Silva Guterres Department of Mechanical Engineering, Dili Institute of Technology, Aimeti Laran Street, Dili - Timor Leste

DOI:

https://doi.org/10.37934/cfdl.16.11.111132

Keywords:

Briquette, Drying, oven, Air distribution, CFD, ANSYS

Abstract

The process of drying briquettes in an oven is very costly due to the amount of fuel, labor, and drying time required. Furthermore, inadequate air circulation also results in an uneven and ineffective drying process for briquettes. The performance of the briquette drying oven can be improved by changing the geometry of the perforated plate in the oven to optimize the air distribution. This research process was conducted through Computational Fluid Dynamics (CFD) simulations using Ansys Fluid Flow (Fluent) software by testing three different perforated plate geometries in the oven to determine their effect on the air distribution that occurred in the oven. The research findings indicate that the temperature, velocity, pressure, and airflow pattern of the air are all considerably impacted by the incorporation of perforated plates into the first, second, and third geometries of the oven. When compared to the original geometry, the average air temperature in ovens using the first, second, and third geometries increased by 6.86%, 7.38%, and 9.15%, respectively. Average air velocity increased by 226.04%, 235.77%, and 431.60% in ovens with the first, second, and third geometries. However, the air pressure in ovens with the first, second, and third geometries decreased by 11.05%, 8.62%, and 10.66%. The use of perforated plates on the right, back, and left sides in an oven with the third geometry is the best geometry produced in this research. This happens because this oven produces the most even airflow pattern in the oven compared to other geometries. In addition, the oven with the third geometry has the highest average temperature and average air velocity, with a lower average air pressure compared to the other geometries. Consequently, drying is more effective and takes less time.

Downloads

Download data is not yet available.

Author Biographies

Samsudin Anis, Department of Mechanical Engineering, Universitas Negeri Semarang, Kampus Sekaran, Gunungpati, Semarang 50229, Indonesia

samsudin_anis@mail.unnes.ac.id

Krisna Tri Romadhoni, Department of Mechanical Engineering, Universitas Negeri Semarang, Kampus Sekaran, Gunungpati, Semarang 50229, Indonesia

krisnadhonee@students.unnes.ac.id

Deni Fajar Fitriyana, Department of Mechanical Engineering, Universitas Negeri Semarang, Kampus Sekaran, Gunungpati, Semarang 50229, Indonesia

deniifa89@mail.unnes.ac.id

Aldias Bahatmaka, Department of Mechanical Engineering, Universitas Negeri Semarang, Kampus Sekaran, Gunungpati, Semarang 50229, Indonesia

aldiasbahatmaka@mail.unnes.ac.id

Hendrix Noviyanto Firmansyah, Department of Mechanical Engineering, Universitas Negeri Semarang, Kampus Sekaran, Gunungpati, Semarang 50229, Indonesia

hendrix@mail.unnes.ac.id

Natalino Fonseca Da Silva Guterres, Department of Mechanical Engineering, Dili Institute of Technology, Aimeti Laran Street, Dili - Timor Leste

natalinofonseca1981@gmail.com

References

Wu, Shunyan, Shouyu Zhang, Caiwei Wang, Chen Mu, and Xiaohe Huang. "High-strength charcoal briquette preparation from hydrothermal pretreated biomass wastes." Fuel Processing Technology 171 (2018): 293-300. https://doi.org/https://doi.org/10.1016/j.fuproc.2017.11.025.

Efiyanti, L., S. Darmawan, N. A. Saputra, H. S. Wibisono, D. Hendra, and G. Pari. "Quality evaluation of coconut shell activated carbon and its application as precursor for citronellal-scented aromatic briquette." Rasayan Journal of Chemistry 15, no. 3 (2022): 1608-1618. https://doi.org/10.31788/RJC.2022.1536799.

Bayu, Abreham Bekele, T. A. Amibo, and D. A. Akuma. "Conversion of degradable municipal solid waste into fuel briquette: case of Jimma city municipal solid waste." Iranica Journal of Energy & Environment 11, no. 2 (2020): 122-129. https://doi.org/10.5829/ijee.2020.11.02.05.

Anis, Samsudin, Deni Fajar Fitriyana, Aldias Bahatmaka, Muhammad Choirul Anwar, Arsyad Zanadin Ramadhan, Fajar Chairul Anam, Raffanel Adi Permana, Ahmad Jazilussurur Hakim, Natalino Fonseca Da Silva Guterres, and Mateus De Sousa Da Silva. "Effect of Adhesive Type on the Quality of Coconut Shell Charcoal Briquettes Prepared by the Screw Extruder Machine." Journal of Renewable Materials 12, no. 2 (2024).

Fitriyana, D. F., F. W. Nugraha, M. B. Laroybafih, R. Ismail, A. P. Bayuseno, R. C. Muhamadin, M. B. Ramadan, A. RA Qudus, and J. P. Siregar. "The effect of hydroxyapatite concentration on the mechanical properties and degradation rate of biocomposite for biomedical applications." In IOP Conference Series: Earth and Environmental Science, vol. 969, no. 1, p. 012045. IOP Publishing, 2022.

Fitriyana, Deni Fajar, Agustinus Purna Irawan, Aldias Bahatmaka, Rifky Ismail, Athanasius Priharyoto, Rilo Chandra Muhamadin, Tezara Cionita, Januar Parlaungan Siregar, and Emilianus Jehadus. 2023. “The effect of temperature on the hydrothermal synthesis of carbonated apatite from calcium carbonate obtained from green mussels shells.” ARPN Journal of Engineering and Applied Sciences 18 (11): 1215–1224.

Azmi, Mohamad Zaharan, Ibni Hajar Rukunudin, Hirun Azaman Ismail, and Aimi Athirah Aznan. "Specific Energy Consumption and Drying Efficiency Analysis of Commercial Mixed-Flow Batch Type Seed Drying System." Journal of Advanced Research in Fluid Mechanics and Thermal Sciences 55, no. 1 (2019): 39-50.

Misha, Suhaimi, Sohif Mat, Mohd Hafidz Ruslan, Elias Salleh, and Kamaruzzaman Sopian. "A Study of Drying Uniformity in a New Design of Tray Dryer." Journal of Advanced Research in Fluid Mechanics and Thermal Sciences 52, no. 2 (2018): 129-138.

Schueftan, Alejandra, Jorge Sommerhoff, and Alejandro D. González. "Firewood demand and energy policy in south-central Chile." Energy for Sustainable Development 33 (2016): 26-35. https://doi.org/https://doi.org/10.1016/j.esd.2016.04.004.

Ngusale, George K., Yonghao Luo, and Jeremiah K. Kiplagat. "Briquette making in Kenya: Nairobi and peri-urban areas." Renewable and Sustainable Energy Reviews 40 (2014): 749-759. https://doi.org/https://doi.org/10.1016/j.rser.2014.07.206.

Prasetyadi, Andreas, and Wibowo Kusbandono. "High Performance Oven for Coconut Shell Charcoal Briquetting." In 4th Borobudur International Symposium on Science and Technology 2022 (BIS-STE 2022), pp. 101-110. Atlantis Press, 2023. https://doi.org/10.2991/978-94-6463-284-2_13.

Díaz-Ovalle, Christian O., Ricardo Martínez-Zamora, Guillermo González-Alatorre, Lucero Rosales-Marines, and Raúl Lesso-Arroyo. "An approach to reduce the pre-heating time in a convection oven via CFD simulation." Food and bioproducts processing 102 (2017): 98-106. https://doi.org/https://doi.org/10.1016/j.fbp.2016.12.009.

Ngo, Thi-Thao, Chi-Chang Wang, Hsiao-Hui Wu, and Van-The Than. "Improving temperature uniformity of glass panels in TFT-LCD oven based on perforated plates." Thermal Science and Engineering Progress 19 (2020): 100592. https://doi.org/https://doi.org/10.1016/j.tsep.2020.100592.

Khovanskyi, Serhii, Ivan Pavlenko, Jan Pitel, Jana Mizakova, Marek Ochowiak, and Irina Grechka. "Solving the coupled aerodynamic and thermal problem for modeling the air distribution devices with perforated plates." Energies 12, no. 18 (2019): 3488. https://doi.org/10.3390/en12183488.

Marković, Zoran J., Mili Erić, Rastko Jovanović, and Ivan Lazović. "Numerical simulation of the gas flow through the rectangular channel with perforated plate." Thermal Science 00 (2023): 89-89. https://doi.org/10.2298/TSCI220426089M.

Li, Hao, Zhi Jun Zou, and Fei Wang. "The effect of orifice plate on flow field and thermal environment in oven box." Applied Mechanics and Materials 713 (2015): 47-50. https://doi.org/10.4028/www.scientific.net/amm.713-715.47.

Dhanuskar, Vaibhav C, and Pramod R Pachghare. “Modeling and Analysis of Temperature Distribution in the Industrial Gas Fired Powder Coating Oven Using Computational Fluid Dynamic (CFD).” International Journal of Innovative Research in Science, Engineering and Technology 6, no. 6 (2017): 10503–9. https://doi.org/10.15680/IJIRSET.2017.0606052.

Tomić, Mladen A., Sadoon K. Ayed, Žana Ž. Stevanović, Petar S. Đekić, Predrag M. Živković, and Mića V. Vukić. "Perforated plate convective heat transfer analysis." International Journal of Thermal Sciences 124 (2018): 300-306. https://doi.org/https://doi.org/10.1016/j.ijthermalsci.2017.10.021.

Li, Quan, Xuxu Sun, Xing Wang, Zhi Zhang, Shouxiang Lu, and Changjian Wang. "Geometric influence of perforated plate on premixed hydrogen-air flame propagation." International Journal of Hydrogen Energy 43, no. 46 (2018): 21572-21581. https://doi.org/https://doi.org/10.1016/j.ijhydene.2018.09.138.

Raju, L. Ratna, S. Sunil Kumar, K. Chowdhury, and T. K. Nandi. "Heat transfer and flow friction correlations for perforated plate matrix heat exchangers." In IOP Conference Series: Materials Science and Engineering, vol. 171, no. 1, p. 012085. IOP Publishing, 2017. https://doi.org/10.1088/1742-6596/755/1/011001.

Forrester, Alexander IJ, Neil W. Bressloff, and Andy J. Keane. "Optimization using surrogate models and partially converged computational fluid dynamics simulations." Proceedings of the Royal Society A: Mathematical, Physical and Engineering Sciences 462, no. 2071 (2006): 2177-2204. https://doi.org/10.1098/rspa.2006.1679.

Einarsrud, Kristian Etienne, Varun Loomba, and Jan Erik Olsen. "Applied Computational Fluid Dynamics (CFD)." Processes 11, no. 2 (2023): 461. https://doi.org/10.3390/pr11020461.

Araújo, Morgana de Vasconcellos, Antonildo Santos Pereira, Jéssica Lacerda de Oliveira, Vanderson Alves Agra Brandão, Francisco de Assis Brasileiro Filho, Rodrigo Moura da Silva, and Antonio Gilson Barbosa de Lima. "Industrial ceramic brick drying in oven by CFD." Materials 12, no. 10 (2019): 1612. https://doi.org/10.3390/ma12101612.

Hudaningsih, Nurul, Iksan Adiasa, Azzam Safaroh Saefullah, and Sopyan Ali Rohman. "Optimization of Thermal Distribution in Masin Fermenters Using Computational Fluid Dynamic Method with Ansys Software." https://doi.org/10.46254/ap03.20220091.

Edirisinghe, Dylan S., Ho-Seong Yang, S. D. G. S. P. Gunawardane, and Young-Ho Lee. "Enhancing the performance of gravitational water vortex turbine by flow simulation analysis." Renewable Energy 194 (2022): 163-180. https://doi.org/https://doi.org/10.1016/j.renene.2022.05.053.

Park, Seong Hyun, Yang Ho Kim, Young Soo Kim, Yong Gap Park, and Man Yeong Ha. "Numerical study on the effect of different hole locations in the fan case on the thermal performance inside a gas oven range." Applied Thermal Engineering 137 (2018): 123-133. https://doi.org/https://doi.org/10.1016/j.applthermaleng.2018.03.087.

Seeni, Aravind, Parvathy Rajendran, and Hussin Mamat. "A CFD mesh independent solution technique for low Reynolds number propeller." (2021).

Horuz, Erhan, Hüseyin Bozkurt, Haluk Karataş, and Medeni Maskan. "Drying kinetics of apricot halves in a microwave-hot air hybrid oven." Heat and Mass transfer 53 (2017): 2117-2127. https://doi.org/10.1007/s00231-017-1973-z.

Setyadi, P., N. G. Yoga, R. Anggrainy, O. F. Hidayat, and Y. F. N. Syamsy. "Energy Saving on Spray Drying Process by Modifying the Hot Air Flow." In Journal of Physics: Conference Series, vol. 2377, no. 1, p. 012060. IOP Publishing, 2022. https://doi.org/10.1088/1742-6596/2377/1/012060.

Inyang, Uwem Ekwere, Innocent Oseribho Oboh, and Benjamin Reuben Etuk. "Kinetic models for drying techniques—food materials." Advances in Chemical Engineering and Science 8, no. 2 (2018): 27-48. https://doi.org/10.4236/aces.2018.82003.

Putra, Raka Noveriyan, and Tri Ayodha Ajiwiguna. "Influence of air temperature and velocity for drying process." Procedia engineering 170 (2017): 516-519. https://doi.org/10.1016/j.proeng.2017.03.082.

Smolka, Jacek, Zbigniew Bulinski, and Andrzej J. Nowak. "The experimental validation of a CFD model for a heating oven with natural air circulation." Applied thermal engineering 54, no. 2 (2013): 387-398. https://doi.org/https://doi.org/10.1016/j.applthermaleng.2013.02.014.

Quan, Mengfan, Yu Zhou, Lei Jia, Yi Wang, Xiaoni Yang, Yuxin Fang, and Zhixiang Cao. "The realization of parallel airflow after flow rectification by the perforated plate under complex inflows." Journal of Building Engineering 76 (2023): 107120. https://doi.org/https://doi.org/10.1016/j.jobe.2023.107120.

Wang, Danyang, Chenghua Li, Benhua Zhang, and Ling Tong. "Exploring the Effect Rules of Paddy Drying on a Deep Fixed-Bed." In Computer and Computing Technologies in Agriculture IX: 9th IFIP WG 5.14 International Conference, CCTA 2015, Beijing, China, September 27-30, 2015, Revised Selected Papers, Part I 9, pp. 473-484. Springer International Publishing, 2016. https://doi.org/10.1007/978-3-319-48357-3_45.

Pereira, Nádia R., Antonio Marsaioli Jr, and Lília M. Ahrné. "Effect of microwave power, air velocity and temperature on the final drying of osmotically dehydrated bananas." Journal of Food Engineering 81, no. 1 (2007): 79-87. https://doi.org/https://doi.org/10.1016/j.jfoodeng.2006.09.025.

Husin, Husni, Asri Gani, and Rizalman Mamat. "Modification of perforated plate in fluidized-bed combustor chamber through computational fluid dynamics simulation." Results in Engineering 19 (2023): 101246. https://doi.org/https://doi.org/10.1016/j.rineng.2023.101246.

Wakid, Muhkamad, Aan Yudianto, and Agus Widyianto. "Numerical Modelling and Analysis of Externally Blown Heated Pipes Applicable for Furnace." Journal of Advanced Research in Fluid Mechanics and Thermal Sciences 100, no. 1 (2022): 30-43. https://doi.org/10.37934/arfmts.100.1.3043.

Balzarini, Maria Florencia, Maria Agustina Reinheimer, Maria Cristina Ciappini, and Nicolas Jose Scenna. "Comparative study of hot air and vacuum drying on the drying kinetics and physicochemical properties of chicory roots." Journal of food science and technology 55 (2018): 4067-4078. https://doi.org/10.1007/s13197-018-3333-5.

Salehi, Fakhreddin, and Mahdi Kashaninejad. "Modeling of moisture loss kinetics and color changes in the surface of lemon slice during the combined infrared-vacuum drying." Information processing in Agriculture 5, no. 4 (2018): 516-523. https://doi.org/https://doi.org/10.1016/j.inpa.2018.05.006.

Li, Gongfa, Wei Miao, Guozhang Jiang, Yinfeng Fang, Zhaojie Ju, and Honghai Liu. "Intelligent control model and its simulation of flue temperature in coke oven." Discrete and continuous dynamical systems-series s 8, no. 6 (2015): 1223-1237. https://doi.org/10.3934/dcdss.2015.8.1223.

Elfiana, E., Usman Usman, Muhammad Sami, Ridwan Ridwan, Syarifah Keumala Intan, Cut Aja Rahmawati, Salmiyah Salmiyah, and Pardi Pardi. "Desiminasi Oven Drying Vacuum (ODV) Untuk Pengeringan Rempah Bandrek Siap Saji Di Desa Kumbang Kecamatan Syamtalira Aron Kabupaten Aceh Utara." In Prosiding Seminar Nasional Politeknik Negeri Lhokseumawe, vol. 5, no. 1, pp. 147-154. 2021.

Zi, Pingyang, Youliang Chen, Jiangang Hao, and Daxing Xie. "Analysis of Influence of Atmospheric Parameter Fluctuation on Condenser Pressure." In IOP Conference Series: Materials Science and Engineering, vol. 721, no. 1, p. 012063. IOP Publishing, 2020. https://doi.org/10.1088/1757-899X/721/1/012063.

Matbabayevich, Matbabayev Mahmud. "Temperature and Humidity Parameters of the Air Environment in Industrial Premises." International Journal on Orange Technologies 3, no. 6 (2023): 89-94.

N.Susanto. “The Influence of Air Pressure on the Rate of Mass Change in the Drying Process Using the Low Temperature Drying Method.” UNNES, Semarang, Indonesia., 2011.

Verma, Sunil, A. B. Usenov, D. U. Sobirova, S. A. Sultonova, and J. E. Safarov. "Mathematical description of the drying process of mulberry leaves." In IOP Conference Series: Earth and Environmental Science, vol. 1112, no. 1, p. 012012. IOP Publishing, 2022. https://doi.org/10.1088/1755-1315/1112/1/012012.

Ali, Majid Khan Majahar, Ahmad Fudholi, M. S. Muthuvalu, Jumat Sulaiman, and Suhaimi Md Yasir. "Implications of drying temperature and humidity on the drying kinetics of seaweed." In AIP Conference Proceedings, vol. 1905, no. 1. AIP Publishing, 2017. https://doi.org/10.1063/1.5012223.

Doran, Pauline M. “Chapter 11 - Unit Operations.” In Bioprocess Engineering Principles (Second Edition), edited by Pauline M B T - Bioprocess Engineering Principles (Second Edition) Doran, 445–595. London: Academic Press, 2013. https://doi.org/https://doi.org/10.1016/B978-0-12-220851-5.00011-3.

Pask, Frederick, Peter Lake, Aidong Yang, Hella Tokos, and Jhuma Sadhukhan. "Industrial oven improvement for energy reduction and enhanced process performance." Clean Technologies and Environmental Policy 19 (2017): 215-224. https://doi.org/10.1007/s10098-016-1206-z.

Luo, Xuan, Guozhong Cui, and Fulong Le. "Heat distribution mathematical model and numerical simulation of an electric oven." In Proceedings of the 33rd Chinese Control Conference, pp. 6445-6448. IEEE, 2014. https://doi.org/10.1109/ChiCC.2014.6896052

Published

2024-06-30

Issue

Section

Articles

Most read articles by the same author(s)