Effect of Inlet Pressure on the Polyurethane Spray Nozzle for Soil Cracking Improvement: Simulations using CFD Method

Authors

  • Tasnim Zakepeli Faculty of Engineering Technology, Universiti Tun Hussein Onn Malaysia, Pagoh Higher Education Hub, 84600 Pagoh, Muar, Johor, Malaysia
  • Nik Normunira Mat Hassan Faculty of Engineering Technology, Universiti Tun Hussein Onn Malaysia, Pagoh Higher Education Hub, 84600 Pagoh, Muar, Johor, Malaysia
  • Nur Afzanizam Samiran Faculty of Mechanical and Manufacturing Engineering, Universiti Tun Hussein Onn Malaysia, Pagoh Higher Education Hub, 84600 Pagoh, Muar, Johor, Malaysia
  • Anika Zafiah Mohd Rus Sustainable Polymer Engineering, Advance Manufacturing and Material Center (AMMC), Faculty of Mechanical and Manufacturing Engineering, Universiti Tun Hussein Onn Malaysia, Jalan Kluang 86400 Batu Pahat, Johor, Malaysia
  • Noraini Marsi Faculty of Engineering Technology, Universiti Tun Hussein Onn Malaysia, Pagoh Higher Education Hub, 84600 Pagoh, Muar, Johor, Malaysia
  • Tuan Noor Hasanah Tuan Ismail Faculty of Engineering Technology, Universiti Tun Hussein Onn Malaysia, Pagoh Higher Education Hub, 84600 Pagoh, Muar, Johor, Malaysia
  • Mohd Ridzuan Mohd Jamir Faculty of Mechanical Engineering Technology, Universiti Malaysia Perlis, Pauh Putra Campus, 02600 Arau, Perlis, Malaysia
  • Siti Nur Azila Khalid JKR State Mechanical Engineering Branch, Jalan Sri Kemunting 2, Tanah Putih, 25100 Kuantan Pahang, Malaysia
  • Muhamad Iqbal Aiman Mohd Azman Faculty of Engineering Technology, Universiti Tun Hussein Onn Malaysia, Pagoh Higher Education Hub, 84600 Pagoh, Muar, Johor, Malaysia

DOI:

https://doi.org/10.37934/cfdl.16.12.5971

Keywords:

PU spray nozzle, pressure inlet, velocity spray

Abstract

Rigid spray polyurethane (RSPU) was commercially used as an injection in crack walls or soil surfaces to enhance material performance, increase lifetime, and save operating costs. The limitation of the RSPU nozzle was reported as easily clogging when sprayed out to the insulation and crack surface area and the finished product was less aesthetically pleasing. In this study, the RSPU nozzle of flat fan nozzle, 180° angle (Design A), Hollow cone nozzle, 60° angle (Design B), and Full cone nozzle, 90° angle (Design C) were prepared by using the SOLIDWORKS software. The effect of different pressures for RSPU nozzle design at the ranges of 4Mpa, 5MPa, and 6MPa was examined by ANSYS FLUENT software. The velocity of the outer spray nozzle shows a significant increase with increasing inlet pressure of the RSPU nozzle. The results reveal that the highest velocity of RSPU was obtained at the Hollow cone nozzle (Design B) as compared to (Flat fan nozzle) Design A and (Full cone nozzle) Design C at 394.249 m/s at 4MPa, 442.327 m/s at 5MPa and 485.37 m/s at 6MPa, respectively. The distribution droplet area shows the Design B spray formation had wider area coverage at 60° and exhibited that the injection nozzle spray was scatted and uniform at 6MPa. RSPU shows the velocity increased, distribution droplet increased, and output volume spray was decreased at the increasing of injection pressure. Hence, in this study was suggested that the size of RSPU nozzle design must be made at the ranges of 60° to 90° of outlet nozzle to obtain a good RSPU area. In conclusion, design B is the most effective for RSPU nozzle and is useful in injection cracking and insulation materials applications.

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Author Biographies

Tasnim Zakepeli, Faculty of Engineering Technology, Universiti Tun Hussein Onn Malaysia, Pagoh Higher Education Hub, 84600 Pagoh, Muar, Johor, Malaysia

tasnimzakepeli@gmail.com

Nik Normunira Mat Hassan, Faculty of Engineering Technology, Universiti Tun Hussein Onn Malaysia, Pagoh Higher Education Hub, 84600 Pagoh, Muar, Johor, Malaysia

normunira@uthm.edu.my

Nur Afzanizam Samiran, Faculty of Mechanical and Manufacturing Engineering, Universiti Tun Hussein Onn Malaysia, Pagoh Higher Education Hub, 84600 Pagoh, Muar, Johor, Malaysia

afzanizam@uthm.edu.my

Anika Zafiah Mohd Rus, Sustainable Polymer Engineering, Advance Manufacturing and Material Center (AMMC), Faculty of Mechanical and Manufacturing Engineering, Universiti Tun Hussein Onn Malaysia, Jalan Kluang 86400 Batu Pahat, Johor, Malaysia

zafiah@uthm.edu.my

Noraini Marsi, Faculty of Engineering Technology, Universiti Tun Hussein Onn Malaysia, Pagoh Higher Education Hub, 84600 Pagoh, Muar, Johor, Malaysia

mnoraini@uthm.edu.my

Tuan Noor Hasanah Tuan Ismail, Faculty of Engineering Technology, Universiti Tun Hussein Onn Malaysia, Pagoh Higher Education Hub, 84600 Pagoh, Muar, Johor, Malaysia

hasanah@uthm.edu.my

Mohd Ridzuan Mohd Jamir, Faculty of Mechanical Engineering Technology, Universiti Malaysia Perlis, Pauh Putra Campus, 02600 Arau, Perlis, Malaysia

ridzuanjamir@unimap.edu.my

Siti Nur Azila Khalid, JKR State Mechanical Engineering Branch, Jalan Sri Kemunting 2, Tanah Putih, 25100 Kuantan Pahang, Malaysia

sitinorazila@jkr.gov.my

Muhamad Iqbal Aiman Mohd Azman, Faculty of Engineering Technology, Universiti Tun Hussein Onn Malaysia, Pagoh Higher Education Hub, 84600 Pagoh, Muar, Johor, Malaysia

iqbalaiman0498@gmail.com

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Published

2024-07-21

How to Cite

Tasnim Zakepeli, Nik Normunira Mat Hassan, Nur Afzanizam Samiran, Anika Zafiah Mohd Rus, Noraini Marsi, Tuan Noor Hasanah Tuan Ismail, Mohd Ridzuan Mohd Jamir, Siti Nur Azila Khalid, & Muhamad Iqbal Aiman Mohd Azman. (2024). Effect of Inlet Pressure on the Polyurethane Spray Nozzle for Soil Cracking Improvement: Simulations using CFD Method. CFD Letters, 16(12), 59–71. https://doi.org/10.37934/cfdl.16.12.5971

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