Effect of Inlet Pressure on the Polyurethane Spray Nozzle for Soil Cracking Improvement: Simulations using CFD Method
DOI:
https://doi.org/10.37934/cfdl.16.12.5971Keywords:
PU spray nozzle, pressure inlet, velocity sprayAbstract
Rigid spray polyurethane (RSPU) was commercially used as an injection in crack walls or soil surfaces to enhance material performance, increase lifetime, and save operating costs. The limitation of the RSPU nozzle was reported as easily clogging when sprayed out to the insulation and crack surface area and the finished product was less aesthetically pleasing. In this study, the RSPU nozzle of flat fan nozzle, 180° angle (Design A), Hollow cone nozzle, 60° angle (Design B), and Full cone nozzle, 90° angle (Design C) were prepared by using the SOLIDWORKS software. The effect of different pressures for RSPU nozzle design at the ranges of 4Mpa, 5MPa, and 6MPa was examined by ANSYS FLUENT software. The velocity of the outer spray nozzle shows a significant increase with increasing inlet pressure of the RSPU nozzle. The results reveal that the highest velocity of RSPU was obtained at the Hollow cone nozzle (Design B) as compared to (Flat fan nozzle) Design A and (Full cone nozzle) Design C at 394.249 m/s at 4MPa, 442.327 m/s at 5MPa and 485.37 m/s at 6MPa, respectively. The distribution droplet area shows the Design B spray formation had wider area coverage at 60° and exhibited that the injection nozzle spray was scatted and uniform at 6MPa. RSPU shows the velocity increased, distribution droplet increased, and output volume spray was decreased at the increasing of injection pressure. Hence, in this study was suggested that the size of RSPU nozzle design must be made at the ranges of 60° to 90° of outlet nozzle to obtain a good RSPU area. In conclusion, design B is the most effective for RSPU nozzle and is useful in injection cracking and insulation materials applications.
Downloads
References
Khalkhali, Zahra, and Jonathan P. Rothstein. "Characterization of the cold spray deposition of a wide variety of polymeric powders." Surface and Coatings Technology 383 (2020): 125251. https://doi.org/10.1016/j.surfcoat.2019.125251
Yang, Rong, Wentian Hu, Liang Xu, Yan Song, and Jinchun Li. "Synthesis, mechanical properties and fire behaviors of rigid polyurethane foam with a reactive flame retardant containing phosphazene and phosphate." Polymer Degradation and Stability 122 (2015): 102-109. https://doi.org/10.1016/j.polymdegradstab.2015.10.007
Bello, Anila, Courtney C. Carignan, Yalong Xue, Heather M. Stapleton, and Dhimiter Bello. "Exposure to organophosphate flame retardants in spray polyurethane foam applicators: Role of dermal exposure." Environment international 113 (2018): 55-65. https://doi.org/10.1016/j.envint.2018.01.020
Khazabi, Mustafa. Investigation of biopolyol spray foam insulation modified with natural fibers. University of Toronto (Canada), 2015.
Choi, Minsung, Seongyong Eom, Yonmo Sung, Kiyoul Noh, and Gyungmin Choi. "Experimental prediction of multi-nozzle spray characteristics for optimal design in a lead frame etching process." Journal of Mechanical Science and Technology 32 (2018): 2127-2139. https://doi.org/10.1007/s12206-018-0422-3
Poppendieck, Dustin, Mengyan Gong, Lisa Ng, Brian Dougherty, Vu Pham, and Stephen M. Zimmerman. "Applicability of spray polyurethane foam ventilation guidelines for do-it-yourself application events." Building and Environment 157 (2019): 227-234. https://doi.org/10.1016/j.buildenv.2019.04.033
Gama, Nuno V., Artur Ferreira, and Ana Barros-Timmons. "Polyurethane foams: Past, present, and future." Materials 11, no. 10 (2018): 1841. https://doi.org/10.3390/ma11101841
Slutskii, Sergei, and Vitalii Titorov. "Composition of and nozzle for spraying a single-component polyurethane foam." U.S. Patent 10,350,617, issued July 16, 2019.
Wang, Xudong, Bo Zhang, Jinsheng Lv, and Shuo Yin. "Investigation on the clogging behavior and additional wall cooling for the axial-injection cold spray nozzle." Journal of Thermal Spray Technology 24 (2015): 696-701. https://doi.org/10.1007/s11666-015-0227-1
Shakirova, Gulgena, Natalia Romanova, and Lenar Shafigullin. "Analysis of defect causes for rigid PU foam used in the machine building industry." Materials Today: Proceedings 19 (2019): 1972-1976. https://doi.org/10.1016/j.matpr.2019.07.054
Barman, A., P. P. Sahoo, and R. Sharma. "A Cfd Based Simulation Model For Design Of Fixed Nozzle." In 7th International Congress on Computational Mechanics and Simulation, pp. 11-13. 2019.
Rasool, Adnan AAR, Safaa S. Ahmad, and Faik Hamad. "Effect of impeller type and rotational speed on flow behavior in fully baffled mixing tank." International Journal of Advanced Research (IJAR) 5, no. 1 (2017): 1195-1208. https://doi.org/10.21474/IJAR01/2871
Baba, Ahmad Faiq, Nor Afzanizam Samiran, Razlin Abd Rashid, Izuan Amin Ishak, Zuliazura Mohd Salleh, Rais Hanizam Madon, and Muhammad Suhail Sahul Hamid. "Effect of impeller’s blade number on the performance of mixing flow in stirred tank using CFD simulation method." CFD Letters 14, no. 5 (2022): 33-42. https://doi.org/10.37934/cfdl.14.5.3342
Ahmad, Mohd Nazri, Mohammad Khalid Wahid, Nurul Ain Maidin, Mohd Hidayat Ab Rahman, Mohd Hairizal Osman, Ridhwan Jumaidin, and Muhammad Afiq Abu Hassan. "Flow analysis of five-axis impeller in vacuum casting by computer simulation." Journal of Advanced Research in Fluid Mechanics and Thermal Sciences 61, no. 2 (2019): 181-189.
Grochowalska, Joanna, Piotr Jaworski, and Łukasz Jan Kapusta. "Analysis of the structure of the atomized fuel spray with marine diesel engine injector in the early stage of injection." Combustion Engines 195, no. 4 (2023): 97-103. https://doi.org/10.19206/CE-168394
Park, Jung Eun. "Integration of Theory to Computations of Spray and Turbulent Flows." PhD diss., Arizona State University, 2022.
Lucci, Francesco, Edo Frederix, and Arkadiusz K. Kuczaj. "AeroSolved: Computational fluid dynamics modeling of multispecies aerosol flows with sectional and moment methods." Journal of Aerosol Science 159 (2022): 105854. Lucci, Francesco, Edo Frederix, and Arkadiusz K. Kuczaj. "AeroSolved: Computational fluid dynamics modeling of multispecies aerosol flows with sectional and moment methods." Journal of Aerosol Science 159 (2022): 105854. https://doi.org/10.1016/j.jaerosci.2021.105854
Ismail, Zurita, Saleha Maarof, Mohamed Faris Laham, Kai Xin Siah, Muhamamd Rezal Kamel Ariffin, and Nizam Tamchek. "CFD Simulation Using ANSYS FLUENT of Jet Nozzle of Ethanol at Temperature of 360 K." Journal of Advanced Research in Fluid Mechanics and Thermal Sciences 96, no. 1 (2022): 168-178. https://doi.org/10.37934/arfmts.96.1.168178
Pairan, M. Rasidi, Norzelawati Asmuin, Nurasikin Mat Isa, and Farid Sies. "Characteristic study of flat spray nozzle by using particle image velocimetry (PIV) and ANSYS simulation method." In AIP Conference Proceedings, vol. 1831, no. 1. AIP Publishing, 2017. https://doi.org/10.1063/1.4981150
Fazlyyyakhmatov, Marsel, and Linar Shaidullin. "Airflow velocity measurement of the electrostatic spray gun." In Journal of Physics: Conference Series, vol. 1588, no. 1, p. 012068. IOP Publishing, 2020. https://doi.org/10.1088/1742-6596/1588/1/012068
Downloads
Published
Issue
Section
