Tensile Properties of 3D Printed Recycled PLA Filament: A Detailed Study on Filament Fabrication Parameters

Authors

  • Sanusi Hamat Faculty of Mechanical Technology Engineering, Universiti Malaysia Perlis, 02600 Ulu Pauh, Perlis, Malaysia
  • Mohamad Ridzwan Ishak Aerospace Malaysia Research Centre (AMRC), Universiti Putra Malaysia, Serdang 43400, Selangor, Malaysia
  • Mohd Sapuan Salit Laboratory of Biocomposite Technology, Institute of Tropical Forestry and Forest Products (INTROP), Universiti Putra Malaysia, Serdang 43400, Selangor, Malaysia
  • Noorfaizal Yidris Department of Aerospace Engineering, Faculty of Engineering, Universiti Putra Malaysia, 43400 UPM Serdang, Selangor, Malaysia
  • Syamir Alihan Showkat Ali Faculty of Mechanical Technology Engineering, Universiti Malaysia Perlis, 02600 Ulu Pauh, Perlis, Malaysia
  • Mohd Sabri Hussin Faculty of Mechanical Technology Engineering, Universiti Malaysia Perlis, 02600 Ulu Pauh, Perlis, Malaysia
  • Maliki Ibrahim Faculty of Mechanical Technology Engineering, Universiti Malaysia Perlis, 02600 Ulu Pauh, Perlis, Malaysia
  • Asmawi Sanuddin Faculty of Mechanical Technology Engineering, Universiti Malaysia Perlis, 02600 Ulu Pauh, Perlis, Malaysia

DOI:

https://doi.org/10.37934/aram.110.1.6372

Keywords:

Recycled PLA, 3D printing filament, filament fabrication parameters

Abstract

Polylactic acid (PLA), a biodegradable and biocompatible thermoplastic commonly utilized in 3D Printing filaments, undergoes changes in properties upon recycling. The objective was to elucidate the role of extrusion temperature and screw speed in modulating the quality of recycled PLA filament, as well as in controlling its dimensional attributes. Recycled PLA pellets (3D850D) were extruded using a single filament extruder machine within an extrusion temperature range of 145°C to 165°C and a screw speed varying from 2 rpm to 6 rpm. The extruded filaments were subsequently 3D printed into specimens adopting a 0° raster angle, line infill pattern, and a 100 percent infill density, then tested as per ASTM D638 mechanical standards. The study revealed a profound influence of extrusion parameters on the filament's ultimate tensile strength, yield strength, and diameter. Optimal extrusion conditions - 155°C and 5 rpm - resulted in maximum mechanical strengths, while the parameters yielding filament diameters closest to commercial standards were identified as 5 rpm and 155°C. These results under-score the possibility of optimizing the recycled PLA filament's properties through adept control of extrusion parameters. Consequently, this investigation supports the potential use of recycled PLA filament in the 3D printing industry as a sustainable and performance-efficient material, offering a tangible step towards environmentally friendly additive manufacturing practices.

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Author Biographies

Sanusi Hamat, Faculty of Mechanical Technology Engineering, Universiti Malaysia Perlis, 02600 Ulu Pauh, Perlis, Malaysia

sanusi@unimap.edu.my

Mohamad Ridzwan Ishak, Aerospace Malaysia Research Centre (AMRC), Universiti Putra Malaysia, Serdang 43400, Selangor, Malaysia

mohdridzwan@upm.edu.my

Mohd Sapuan Salit, Laboratory of Biocomposite Technology, Institute of Tropical Forestry and Forest Products (INTROP), Universiti Putra Malaysia, Serdang 43400, Selangor, Malaysia

sapuan@upm.edu.my

Noorfaizal Yidris, Department of Aerospace Engineering, Faculty of Engineering, Universiti Putra Malaysia, 43400 UPM Serdang, Selangor, Malaysia

nyidris@upm.edu.my

Syamir Alihan Showkat Ali, Faculty of Mechanical Technology Engineering, Universiti Malaysia Perlis, 02600 Ulu Pauh, Perlis, Malaysia

syamir@unimap.edu.my

Mohd Sabri Hussin, Faculty of Mechanical Technology Engineering, Universiti Malaysia Perlis, 02600 Ulu Pauh, Perlis, Malaysia

mohdsabri@unimap.edu.my

Maliki Ibrahim, Faculty of Mechanical Technology Engineering, Universiti Malaysia Perlis, 02600 Ulu Pauh, Perlis, Malaysia

maliki@unimap.edu.my

Asmawi Sanuddin, Faculty of Mechanical Technology Engineering, Universiti Malaysia Perlis, 02600 Ulu Pauh, Perlis, Malaysia

asmawi@unimap.edu.my

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Published

2023-11-03

How to Cite

Sanusi Hamat, Mohamad Ridzwan Ishak, Mohd Sapuan Salit, Noorfaizal Yidris, Syamir Alihan Showkat Ali, Mohd Sabri Hussin, Maliki Ibrahim, & Asmawi Sanuddin. (2023). Tensile Properties of 3D Printed Recycled PLA Filament: A Detailed Study on Filament Fabrication Parameters. Journal of Advanced Research in Applied Mechanics, 110(1), 63–72. https://doi.org/10.37934/aram.110.1.6372

Issue

Vol. 110 No. 1: October (2023)

Section

Articles

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